Production process and quality control of cell factory

 Cell factories are suitable for industrial batch production, laboratory operations, and large-scale cell culture, and are ideal for adherent cells. As a cell culture consumable, what is its production process and how to control its quality?

1. Raw materials: High-quality raw materials are the basis for ensuring products. The cell factory uses USP Class VI compliant polystyrene to ensure batch-to-batch quality stability and consistency.

2. Injection molding: This consumable is produced by injection molding process, and is produced in a special 10,000-level clean room. After rigorous verification (planktonic bacteria, sedimentation bacteria, and suspended particle detection), quality management is carried out in accordance with the GMP workshop to ensure stable product quality.

3. Surface treatment: The polystyrene material itself is hydrophobic, so it must undergo surface treatment and introduce hydrophilic groups in order to better adapt to the growth of adherent cells.

          FuDau 10 Layers Cell Factory

4. Assembly: The components of each layer after injection molding are assembled through a special process, without any added ingredients, reducing the risk of unknown dissolution.

5. Tightness detection: Ensuring that the container does not leak liquid is a key indicator to measure its quality.

6. Packaging and sterilization: packaging and sterilization should be carried out after ensuring the quality of the product. When sterilizing, the appropriate dose should be selected to ensure the final sterilization effect.

So far, a complete cell factory has been produced. The quality of the culture container is related to the smooth progress of the cell culture experiment, and every production detail is strictly controlled.